FELLER Technologies
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FELLER Technologies

R&D and In House Tool making

Feller´s in-house tool-and-die shop is equipped with state-of-the art machinery, including CNC spark-erosion machines. Several toolmakers are employed in a 2-shift operation. Mold-tools, extrusion-dies, crimp-tools, and sub-assembly systems are customized and build in house. Some 70+ different mold-tools for national plug configurations, another 60+ mold-tools for connectors, plus close to 100 special and customized mold-tools are constantly maintained, updated, and being built for Feller´s 4 manufacturing plants. Component-, product-, tool-, and system-design is carried out in the R&D department with a 3 D-CAD-system. CAD-data are routinely exchanged with customers and suppliers. 

Extrusion / Wire and Cable processing

Feller can process wires with various jacket insulation materials from single 22AWG to 5 conductor 4AWG. In house Extrusion for PVC and PVC free cable is performed on 2 primary insulation extrusion lines with total of 4 extruders, 2 jacket extrusion lines (with a total of 3 extruders for Co-extrusion of various jacket-compounds), On 3 cabling machines an annual total of 55 million meters of multiple-core flexible cords with a cross-sectional range of 28 - 10 AWG (0,09 - 4,00 mm²) are being manufactured. Cable cutting is done at all 4 manufacturing locations, as well as specialized cutting-, and crimping-, and sub-component-assembly-lines.

Testing

100% production line testing includes on-line diameter-control and spark-testing for bulk-cable, and ground-integrity, continuity of live and neutral wires, hi-pot wire-to-wire (3 kV), polarity, and hi-pot wire to-outer-contour (6 kV) for power supply cords. All cords that have passed the above tests are automatically date-coded and/or needle marked. Defective cords are to be cut automatically.

25 years of experience
25 years
of experience
Certified products
Certified 
products
More than 100 000 products in stock
More than 
100 000 products
in stock
Instant quotation
Instant 
quotation
High performancetechnical support
High performance
technical support
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